New FDS Nano Twin Screw Pump - Revolutionized for dosing applications
Fristam’s world smallest Twin Screw Pump, FDS Nano came as a solution to problems in fluid transfer as industries dealing with tender liquids needed a reliable piece of equipment. Fristam worked on areas such as smooth movement, gentle handling of fluid, and easy maintenance areas. The pump is totally free from issues like causing damage to fluids and pulsations so that even the most sensitive substances are transferred with care. The perfect Nano Twin screw for food, pharmaceutical, chemical, cosmetic, and CIP. The FDS Nano brings reliability and efficiency to your operations. It’s a pump built for gentle handling to make your work easier and your products better.
Technical Specifications
-
Discharge pressure
up to 12 bar -
Max flow rate: Product: 5-500L/h CIP: 3m³/h
-
Viscosity:
0.5 – 1 millon cP -
Material:
high-grade
stainless steel
Specific Construction
The Fristam FDS Nano Twin Screw Pump transfers fluids gently and efficiently. It deals with low-flow applications using the principle of twin screw technology and is perfectly suited for the application of thick, sensitive fluids. It works effectively without causing any damage to delicate products, so it is an ideal pump for high-viscosity fluids in the pharmaceuticals, food, or cosmetic industry. The FDS Nano is self-priming and handles both process and cleaning fluids, which means no extra pumps are required. The effective and reliable design also reduces cost while maintaining high performance.
Application
Salient Features
Clearances
Seals
Alignment
Couplings
Clearances
Tight Clearances
The contact-free screws prevent backflow and boost efficiency. The six standard sizes guarantee the correct fit in all applications.
Seals
Mechanical Seals
The seals have been designed for easy maintenance. This leads to a decreased downtime and extends the service life of the pump. The seals are integrated into the housing which also provides strength and durability.
Alignment
Screw Alignment
The unique design aligns the screw clearances, ensuring optimal performance. Maintenance can be done easily without the hassle of removing the pump or motor, which reduces downtime.
Couplings
Flexible Couplings
Flexible couplings decouple the pump from driver vibrations, improving general performance. These couplings are also mounted outboard in the oil bath for greater life expectancy.
Key Applications include
The FDS Nano Twin Screw Pump excels in a wide range of applications, particularly in industries that require sanitary pumps with high-performance capabilities. Here are some benefits of our Nano Pump for Food, Pharmaceutical, Chemical, Cosmetic, and CIP industries.
Pharmaceutical Industry
- Handling Shear-Sensitive Fluids: The FDS Nano is perfect for transferring sensitive fluids such as blood, immunoglobulins, antibodies, and proteins and is ideal for dosing applications while ensuring sterility.
- High Hygiene Standards: The pump maintains the sterility of the fluid throughout the process, making it suitable for critical pharmaceutical applications.
Food, Dairy & Beverage Industry
- Gentle Product Transfer: It can be used to transfer liquids like fruit purees, yogurts, sauces, and dairy products without changing their texture.
- Hygiene-friendly and Efficient Operation: FDS Nano meets very sensitive food safety standards and hence is ideal in the food and beverage industry.
Cosmetics Industry
- High-Viscosity Fluid Transfer: Transfers creams, lotions, and gels accurately without compromising product quality.
- Careful Material Handling: Ensures delicate materials in the cosmetics industry are transferred smoothly without compromising their quality.
Chemical Processing
- Reliable Performance: Appropriate for transferring chemicals, polymers, as well as emulsions, hence, delivering reliable performance under challenging circumstances.
- Versatility in Chemical Applications: The FDS Nano can handle a wide variety of chemicals, making it versatile for various chemical processing needs.
CIP Fluids
- Eliminates Extra Pumps: The FDS Nano can pump Clean-In-Place (CIP) fluids, streamlining your system by eliminating the need for additional pumps.
Pharmaceutical Industry
Food, Dairy & Beverage Industry
Cosmetics Industry
Chemical Processing
CIP Fluids
Pharmaceutical Industry
Pharmaceutical Industry
- Handling Shear-Sensitive Fluids: The FDS Nano is perfect for transferring sensitive fluids such as blood, immunoglobulins, antibodies, and proteins while ensuring sterility.
- High Hygiene Standards: The pump maintains the sterility of the fluid throughout the process, making it suitable for critical pharmaceutical applications.
Food, Dairy & Beverage Industry
Food, Dairy & Beverage Industry
- Gentle Product Transfer: It can be used to transfer liquids like fruit purees, yogurts, sauces, and dairy products without changing their texture.
- Hygiene-friendly and Efficient Operation: FDS Nano meets very sensitive food safety standards and hence is ideal in the food and beverage industry.
Cosmetics Industry
Cosmetics Industry
- High-Viscosity Fluid Transfer: Transfers creams, lotions, and gels accurately without compromising product quality.
- Careful Material Handling: Ensures delicate materials in the cosmetics industry are transferred smoothly without compromising their quality.
Chemical Processing
Chemical Processing
- Reliable Performance: Appropriate for transferring chemicals, polymers, as well as emulsions, hence, delivering reliable performance under challenging circumstances.
- Versatility in Chemical Applications: The FDS Nano can handle a wide variety of chemicals, making it versatile for various chemical processing needs.
CIP Fluids
CIP Fluids
- Eliminates Extra Pumps: The FDS Nano can pump Clean-In-Place (CIP) fluids, streamlining your system by eliminating the need for additional pumps.
How Does the FDS Nano Twin Screw Pump Work?
- The FDS Nano pumps fluids using twin intermeshing screws that rotate in a cylindrical casing.
- This process results in a smooth fluid flow without significant pulsation.
- The pumping design delivers consistent, low-shear fluid transfer, which is essential in the handling of delicate products.
Key Operational Benefits:
- Low Shear: Minimal damage is done to sensitive products to keep the quality and integrity of the fluids intact during transfer.
- Self-Priming: Handles a wide range of viscosities without losing efficiency, ensuring smooth operation in various conditions.
- Gentle Handling: Ideal for transferring high-value or shear-sensitive materials.
- Multi-Purpose: Can handle both process fluids and CIP fluids, reducing the need for extra pumps in your system.
Key Features
- Contact-Free Screws: It offers a smooth, gentle, and uninterrupted flow with minimum pulsation. Additionally, the screw is available in six standard sizes to provide the best possible performance in various applications.
- Flexible Speed Setting: Offers flexibility by allowing speed adjustments according to the needs of either continuous or metered flow requirements, thus maximizing flexibility during operation.
- Compact Design: Space-saving construction enables easy installation even in tight spaces, making it feasible to minimize the footprint of the facility.
- Easy Maintenance: The Pump is designed for quick dismantling and cleaning to ensure compliance with the stringent hygienic standards.
- Front-Loading Seals: This design offers easy access for maintenance that ensures minimal interruptions to operations, thereby enhancing productivity.
- Flexible Coupling: Effectively absorbs vibrations between the pump and driver, enhancing durability and ensuring smoother performance.
Benefits
The FDS Nano Twin Screw Pump boasts various benefits for companies looking for accuracy and dependability in fluid transfer.
Better Quality Products
The low shear design facilitates the transfer of shear-sensitive materials without damage and thereby ensures high-quality outputs.
Higher Efficiency
Optimized flow rates are possible in the FDS Nano because it is self-priming and operates quite smoothly with lower downtime requirements.
Cost-Effective
The pump offers an energy-efficient design and fewer maintenance needs with reduced operational costs to contribute to cost-effective business solutions.
Hygienic Design
The FDS Nano is constructed with high standards of hygiene in mind, thus it will handle sensitive materials while still keeping the risks of contamination to a minimum.
Versatility
It can handle a broad range of fluids, including high-viscosity liquids, emulsions, and creams. The FDS Nano can be used for multiple industries.
Options to Customize
- Choose between direct drives or geared motors depending on your operation.
- Differing screw pitches are available for use in different application cases.
- Optional attachments include baseplates, motor shrouds, and heated pump casings.
Why Choose Fristam's FDS Nano Twin Screw Pump?
The FDS Nano Twin Screw Pump is the ultimate solution for industries requiring gentle fluid transfer and sanitary pumps. Its low-shear design and versatile features make it ideal for food, pharmaceuticals, cosmetics, and chemical processing. The FDS Nano stands out as the smallest twin screw pump revolutionized for dosing in the world, making it an efficient and reliable choice for any industry.
